Our 8-Step Turnkey Process
From initial wire spec audit and custom CAD kinematics design to 72-hour continuous endurance stress testing and on-site factory installation.
Needs Analysis & Wire Spec Audit
Understanding wire gauges, insulation materials, terminal types, and production volume targets.
Custom Engineering & CAD Design
Designing machine kinematics, blade profiles, die tooling, and PLC control logic.
Precision Fabrication & Machining
CNC milling, wire-cut EDM, and heat treatment of high-grade tool steel components.
Electrical & PLC Integration
Wiring safety circuits, drive controllers, and intuitive human-machine interface (HMI) screens.
Calibration & Crimp Force Validation
Micro-section analysis, pull force testing, and process capability (Cpk) verification.
72-Hour Endurance Run
Continuous stress testing under maximum operating speed to ensure zero heat or mechanical drift.
On-Site Installation & Training
Delivery, leveling, calibration on your factory floor, and operator safety training.
Life-Cycle Support & Spare Parts
Regular preventive maintenance, firmware updates, and rapid spare die delivery.
Talk to KD ENGINEERS INDIA
Send your wire specifications or request an engineering consultation.
Ready to Audit Your Machine Kinematics & Cycle Speed?
Visit our Faridabad or Pune facility or dispatch your wire samples for automated crimp force & speed testing.