Process-oriented engineering for wiring harness lines.
KD Engineers provides integrated machinery solutions connecting every stage of wiring harness production — from wire preparation and crimping to assembly guidance, continuity, and high-voltage testing.
End-to-End Production Workflow
Seamlessly linking wire preparation to terminal crimping, guided sub-assembly, electrical validation, and final packaging.
Wire Cut & Strip
High-speed precision cutting, stripping, and strand twisting.
Seal & Crimp
Automatic rubber seal loading & 5-ton servo crimping with CFA.
Guided Assembly
Pick-to-light LED routing and digitized DWS workstations.
Quality & HV Audit
100% electrical continuity, insulation Hi-Pot, and vision check.
Label & Package
Barcode label generation, serial logging, and batch packing.
Comprehensive capabilities across the line.
Testing & Quality Assurance Equipment
Complete electrical continuity, insulation, & mechanical verification.
Precision testing benches, high-voltage Hi-Pot stations, terminal retention verification, pneumatic leak modules, and automated cross-section analyzers designed for zero electrical or mechanical failures.
Engineering Equipment by Category
Testing & Quality Assurance Equipment
Complete electrical continuity, insulation, & mechanical verification.
Precision testing benches, high-voltage Hi-Pot stations, terminal retention verification, pneumatic leak modules, and automated cross-section analyzers designed for zero electrical or mechanical failures.
Harness Assembly Aids & Guided Workstations
Intelligent workstations, Digitized Wiring Systems (DWS), multicolor LED routing boards, motorized tape wrapping units, and modular conveyors that eliminate human routing errors.
Terminal Crimping & Seal Insertion Solutions
Servo-driven presses with real-time Crimp Force Monitoring.
Automatic dual-ended cutting, stripping, seal loading, and servo crimping centers. Paired with custom SKD11 applicators and inline Crimp Force Analyzers (CFA).
Wiring Harness Processing Machines
High-speed wire cutting, twisting, tinning & EV cable stripping.
Precision wire cutting and stripping machinery, 5-wire twisting & tinning stations, rotary strippers for EV high-voltage cables, and large 300mm² cable cutters.
Turnkey Line Engineering & Custom Tooling
End-to-end plant layout, line balancing, & custom kinematics.
Bespoke manufacturing lines engineered around your floor space, wire specifications, and volume targets. Includes pre-feeders, custom applicators, and complete line balancing.
Comprehensive Technical Support
Dedicated engineering support from machine selection and line balancing through commissioning, operator training, and maintenance.
Installation & Commissioning
On-site setup, trial runs, applicator calibration, and production line validation.
Pan-India Service & AMC
Preventive maintenance contracts, field engineer support, and express spare parts supply.
Custom Machine Kinematics
Machinery adapted to client-specific wire gauges, terminal styles, and plant constraints.
Technical Consultation
Process consulting, machine capacity selection, and production layout planning.
Request a Custom Solution Blueprint
Our application engineers are available to review your wire specifications and plant floor layout.
Require an On-Site Machinery Demonstration?
Visit our Faridabad or Pune facility or dispatch your wire samples for automated crimp force & speed trial evaluation.