High Voltage Testing Bench
Configurable high-voltage electrical safety and insulation testing bench engineered for electric vehicle harnesses, battery pack cables, and high-power industrial wiring. Engineered and manufactured in-house by KD Engineers India Pvt. Ltd., this system is calibrated to rigorous automotive (USCAR-21 / IPC/WHMA-A-620) standards for zero-defect high-volume manufacturing.
On-site installation, operator training, rapid spare tooling & dies delivery across India.
Full Technical Specification Sheet
Certified laboratory parameters tested under continuous high-volume production cycles.
| Technical Parameter | Standard Machine Specification | Category |
|---|---|---|
| Applicable Wire Cross-Section | DC 1500V / AC 1000V Hi-Pot | Wire Parameters |
| Processing Speed / Throughput | Insulation Resistance up to 10GΩ | Performance |
| Control Architecture | Interlock Guard | Control System |
| Feeding Accuracy | ± (0.002 × L) mm (Servo micro-stepper feed) | Performance |
| Cutting Length Range | 0.1 mm – 99,999.9 mm | Dimensions & Capacity |
| Stripping Length (Front / Rear) | Front: 0.1 – 120 mm | Rear: 0.1 – 80 mm | Dimensions & Capacity |
| Blade Material & Hardness | Ultra-Fine Grain Tungsten Carbide / SKD11 (HRC 62-64) | Tooling |
| Drive Motor System | Closed-loop High Torque Hybrid Servo Motors | Control System |
| Pneumatic Supply Requirement | 0.5 – 0.7 MPa (Dry, filtered compressed air) | Utility & Power |
| Electrical Power Rating | AC 220V ± 10%, 50/60Hz, 850W | Utility & Power |
| Noise Level | < 68 dB(A) at maximum operating speed | Environment |
| Machine Dimensions (L × W × H) | 680 mm × 540 mm × 420 mm | Physical |
| Net Machine Weight | Approx. 42 kg – 78 kg | Physical |
Request Specifications & Commercial Quote for High Voltage Testing Bench
Send us your wire samples, target cycle speed, and terminal part numbers. Our lead automation engineer in Faridabad / Pune will provide tailored machine blueprints within 24 hours.
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