Terminal Cross Section Analyzer (KDE-S200)
The terminal cross section analyzer is a precision testing and analysis equipment for the quality inspection of the wiring harness industry. The analyzer system consists of an integrated terminal cutting and grinding equipment, optical sampling imported from Japan, corrosion cleaning, and cross-sectional image acquisition system. The complete detection system can complete the processing and analysis of a terminal within 5 minutes. Engineered and manufactured in-house by KD Engineers India Pvt. Ltd., this system is calibrated to rigorous automotive (USCAR-21 / IPC/WHMA-A-620) standards for zero-defect high-volume manufacturing.
On-site installation, operator training, rapid spare tooling & dies delivery across India.
Full Technical Specification Sheet
Certified laboratory parameters tested under continuous high-volume production cycles.
| Technical Parameter | Standard Machine Specification | Category |
|---|---|---|
| Applicable Wire Cross-Section | Motor speed (cut/grind): 2800RPM/1400 RPM | Wire Parameters |
| Processing Speed / Throughput | Cutting range diameter: 0.01sqmm---70sqmm | Performance |
| Control Architecture | Integrated PLC + 7.0" Color Touchscreen HMI | Control System |
| Feeding Accuracy | ± (0.002 × L) mm (Servo micro-stepper feed) | Performance |
| Cutting Length Range | 0.1 mm – 99,999.9 mm | Dimensions & Capacity |
| Stripping Length (Front / Rear) | Front: 0.1 – 120 mm | Rear: 0.1 – 80 mm | Dimensions & Capacity |
| Blade Material & Hardness | Ultra-Fine Grain Tungsten Carbide / SKD11 (HRC 62-64) | Tooling |
| Drive Motor System | Closed-loop High Torque Hybrid Servo Motors | Control System |
| Pneumatic Supply Requirement | 0.5 – 0.7 MPa (Dry, filtered compressed air) | Utility & Power |
| Electrical Power Rating | AC 220V ± 10%, 50/60Hz, 850W | Utility & Power |
| Noise Level | < 68 dB(A) at maximum operating speed | Environment |
| Machine Dimensions (L × W × H) | 680 mm × 540 mm × 420 mm | Physical |
| Net Machine Weight | Approx. 42 kg – 78 kg | Physical |
Request Specifications & Commercial Quote for Terminal Cross Section Analyzer (KDE-S200)
Send us your wire samples, target cycle speed, and terminal part numbers. Our lead automation engineer in Faridabad / Pune will provide tailored machine blueprints within 24 hours.
Related Equipment & Processing Lines
Testing & Quality EquipmentWiring Harness Testing Bench
Comprehensive electrical harness testing and validation solution with guided point location, insulation resistance, continuity verification, and real-time barcode traceability.
Testing & Quality EquipmentHigh Voltage Testing Bench
Configurable high-voltage electrical safety and insulation testing bench engineered for electric vehicle harnesses, battery pack cables, and high-power industrial wiring.
Testing & Quality EquipmentLow Voltage Testing Bench
High-speed low-voltage harness continuity, fault detection, and functional testing bench designed for automotive cockpit, lighting, and sensor harnesses.